This EV high voltage connector cable assembly is designed for electric vehicles, battery packs, energy storage systems, high voltage distribution boxes, motor controllers, and charging equipment.
It uses XLPE insulation and multi-strand fine tin-plated copper conductors, offering excellent high-voltage resistance, heat resistance, flame retardancy, oxidation resistance, and flexibility.
With a rated voltage of up to 1500V, mating cycles of over 500 times, and IP65 / IP67 protection performance, this cable assembly is suitable for high-voltage, high-current, vibration, and harsh temperature environments.
Features
1500V High Voltage Transmission
With a rated voltage of up to 1500V, this product is suitable for power transmission in electric vehicles, energy storage systems, and high-voltage power distribution systems.
Multi-strand Fine Tin-plated Copper Conductor
Made with multi-strand fine tin-plated copper conductors, providing good conductivity, flexibility, oxidation resistance, and stable current transmission.
XLPE Insulation for Excellent Electrical Performance
The cable uses XLPE insulation, offering excellent resistance to high voltage, heat, aging, and electrical stress. Wide Operating Temperature Range
Standard working temperature range is from -40°C to 125°C. Some application areas can reach -50°C to 150°C, making it suitable for harsh operating environments.
IP65 / IP67 Protection Rating
The connector provides reliable dustproof and waterproof performance, suitable for battery packs, vehicle chassis, outdoor charging equipment, and energy storage systems.
≥500 Mating Cycles
The connector supports more than 500 plug/unplug cycles, ensuring long-term connection reliability and easy maintenance.
UL 94-V0 Flame Retardant Performance
The material meets UL 94-V0 flame retardant requirements, improving safety in high-voltage applications.
Applications
EV High Voltage System
Battery Pack Connection
Energy Storage System / ESS
Charging Equipment
Industrial High Voltage Equipment
Customization Available
Can be customized according to customer drawings or samples:
📍 Cable length
📍 Cable specification
📍 Connector angle
📍 Terminal type
📍 Waterproof rating
📍 Shielding structure
📍 Packing method
| Insulating material | XLPE | Plug/unplug cycles | ≥500 times |
| Conductor | Multi-strand fine tin-plated copper | Certification | IEC62893,RoHS,REACH |
| Rated voltage | 1500V | IP rating | IP65/lP67 |
| Working temperature | -40℃~125℃ (some areas reach -50℃~150℃) | Flame retardant rating | UL 94-V0 |