This high voltage connector cable assembly is designed for electric vehicles, energy storage systems, battery packs, PDU, PCS, OBC, DC/DC converters, motor controllers, and other high-power electrical connection applications.
The product features an orange high-voltage identification design, high-strength plastic housing, secure locking structure, and large-size high-voltage cables. It is suitable for applications requiring stable power transmission, reliable mechanical connection, and safe high-voltage system integration.
ADAMICU can provide customized high voltage cable assembly solutions based on customer drawings, samples, connector specifications, cable size, cable length, terminal structure, shielding requirements, waterproof level, and application environment.
Features
High Voltage and High Current Transmission
Designed for stable power transmission in EV, ESS, battery pack, and industrial high-power applications.
Orange High Voltage Identification
The orange connector housing and cable jacket help distinguish high-voltage circuits clearly during installation and maintenance.
2-Pin Power Connection Structure
Suitable for positive and negative high-voltage power connections.
Reliable Locking Mechanism
The mechanical locking structure helps prevent accidental disconnection and improves connection safety.
High-Strength Plastic Housing
The molded plastic housing provides good mechanical strength, impact resistance, and durability.
HVIL Option Available
High Voltage Interlock Loop function can be evaluated and customized according to project requirements.
Waterproof and Dustproof Design
Waterproof solutions such as IP67 or IP68 can be customized based on the application environment.
Custom Cable Assembly Service
Cable size, length, terminal crimping, connector type, shielding, labeling, heat shrink tubing, and protective sleeves can be customized.
Applications
Electric vehicle battery packs
Energy storage battery systems
High voltage distribution boxes
PDU power distribution units
PCS energy storage systems
OBC onboard chargers
DC/DC converters
Motor controllers
Industrial high-current power systems
Electric construction machinery
High voltage testing equipment
Battery module connection systems
Customization Options
ADAMICU supports customized production according to customer requirements, including:
Connector model matching
2-pin or multi-pin high voltage connector solutions
Cable size customization, such as 16mm², 25mm², 35mm², 50mm², 70mm²
Cable length customization
Orange high-voltage cable customization
Shielded or non-shielded cable structure
Terminal crimping and assembly
Waterproof structure design
HVIL high voltage interlock customization
Heat shrink tubing, labels, protective sleeves, and corrugated tubes
OEM / ODM production
Sample and batch order support
Information Required for Quotation
| Connector | 2-Pin High Voltage Power Connector | Pin / Pole Number | 2 Pins / 2 Poles |
| Cable Type | Orange High Voltage Cable | Cable Size | 16mm² / 25mm² / 35mm² / 50mm² / 70mm² |
| Cable Length | Customized | ||
| Rated Voltage | Customized | Rated Current | Customized |
| Housing Material | High-strength insulated plastic | Contact Material | Copper alloy / customized |
| Contact Plating | Customized | Locking Structure | Mechanical locking structure |
| HVIL Function | Optional | Shielding | Available |
| Waterproof Leve | IP67 / IP68 | Operating Temperature | Customized |
| Cable Color | Orange, high-voltage identification color | Terminal Process | Crimping / assembly |
| Protection Accessories | Heat shrink tube, label, sleeve, corrugated tube optional | ||
| Production Type | OEM / ODM customized production | ||
| Reference Standard | Based on customer drawings, samples, or technical requirements | ||
| Testing | Continuity test, insulation resistance test, withstand voltage test, appearance inspection | ||